USHA, in the pursuit of excellence, has always aimed at quality in production, With this objective, we offer you processed fruits either hot packed or aseptically packed, as per client's requirements.

HOT PACKING
This is carried out using superior quality of OTS cans. This enables our products to be available in various packing sizes. We also hold the distinct advantage of canning our wide range of products in the vicinity of the fruit growing areas. The use of quality ripened fruit & high quality cans, rigorously tested prior to use in filling lines, ensure:

  • Longer product shelf life
  • Aesthetic appeal for display
  • No requirement of refrigerated conditions for storage

ASEPTIC PACKING
Our aseptic processing & bag filling of fruit pulps - both mango & guava - is done on imported machinery, in the processing plant located in the heart of India's fruit growing belt.

Once ripened these fruits are handpicked, inspected and mechanically washed in the beginning of the process. Here the fruits are rinsed by the high-pressure water jets.

The fruits are personally sorted out by our experienced staff, to ensure the right quality and as they move on to the inspection line known as the Merry-go-round. After this point there is no human touch, as the entire process is automated, ensuring completely hygienic processing.

The mangoes that are cut are then transferred by the bucket elevators to 3-stage pulping: Destroying - where the seed and the rind are separated, Pulping and lastly Finishing.

Care is taken to dispose off the separated seed and rind.

The next stage in this automated process is the Decanter (supplied by Wesfalia, Germany) where Black specks are removed to ensure high quality pulp.

The pulp collected in holding tanks undergoes chemical analysis by the quality control department for approval and certification.

This pure pulp then move on to a fully computerized tube in the tube type sterilization unit, from Asepsystem, Italy.

The sterilization process involves heating the pulp to a pre-determined sterilization temperature and subsequently cooling to ambient temperature. This heating and cooling frees the pulp of microbial flora.

The final stage of processing is now reached, wherein the sterilized pulp is passed through computerized aseptic filler and filled in pressurized Aseptic bags of desired quantity, in drums.

The sealed bags are then stored in a clean, cool area to ensure optimum shelf life of the packed pulp.

The principle of Good Manufacturing Practices that we at USHA adhere to, is evident in this entire process. The entire plant is designed, planned, constructed and equipped as per International Standards. The flooring is alkali and acid resistant, the gutters are covered with SS gratings and the walls covered up to 7 feet with glazed tiles and many other precautions taken. This is to ensure that the end product is of the best quality and processing is under aseptic conditions.